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Lithium Battery Recycling

A four-stage system that takes lithium batteries from shredding to blended black mass: pre-treatment, pyrolysis, screening and blending.

Lithium Battery Recycling
Process at a glance

From feed to finished output

STEP 01

Pre-treatment

Double-shaft shredder, single-shaft shredder, hammer mill

STEP 02

Pyrolysis

Anaerobic carbonization furnace, rotary pyrolysis kiln

STEP 03

Screening

Gyratory screen, air-gravity separator, trommel, delamination stripper

STEP 04

Blending

Horizontal ribbon mixer

Process flow

Two flow diagrams, one recovery line

Shredding and carbonization flowchart
Shredding & carbonization flowchart
Cu-Al air-gravity separation flowchart
Cu-Al air-gravity separation flowchart
Equipment

Machines for this line

Models and capacity ranges are shown for orientation. Final specifications are confirmed for each project.

Double-Shaft Shredder
Pre-treatment

Double-Shaft Shredder

  • High-torque dual-shaft shear
  • Wear-resistant alloy blades
  • Electric or hydraulic drive
ModelsTS600 – TS1600
Capacity0.5 – 25 t/h
Single-Shaft Shredder
Pre-treatment

Single-Shaft Shredder

  • Hydraulic ram pusher
  • Auto-reverse overload protection
  • Quick-change sizing screens
ModelsSS600 – SS1400
Capacity0.8 – 18 t/h
Hammer Mill Pulverizer
Pre-treatment

Hammer Mill Pulverizer

  • High-speed impact pulverizing
  • Interchangeable sizing screens
  • Dust-extraction-ready infeed
ModelsHC600 – HC1400
Capacity1 – 20 t/h
Anaerobic Carbonization Furnace
Pyrolysis

Anaerobic Carbonization Furnace

  • Sealed low-temperature nitrogen retort
  • Negative-pressure off-gas capture
  • Multi-zone PID temperature control
ModelsWL-1000 – WL-2500
Capacity1 – 10 t/h
Rotary Pyrolysis Kiln
Pyrolysis

Rotary Pyrolysis Kiln

  • Slow-rotating continuous drum
  • Airtight negative-pressure operation
  • Automated PLC thermal control
ModelsHZ-1010 – HZ-1818
Capacity1 – 10 t/h
Square Gyratory Screen
Screening

Square Gyratory Screen

  • Multi-deck fraction classifying
  • Quick-release mesh clamps
  • Dust-tight enclosed housing
ModelsFS-1020 – FS-1545
Capacity1 – 12 t/h
Air-Gravity Separator
Screening

Air-Gravity Separator

  • Air-shear kinetic stripping
  • 96-98% black mass recovery
  • Clean, high-grade Cu/Al output
ModelsQX-600 – QX-1200
Capacity0.3 – 2 t/h
Rotary Drum Screen (Trommel)
Screening

Rotary Drum Screen (Trommel)

  • Rotating drum, no screen blinding
  • Fully enclosed dust hood
  • Bolt-on segmented screen panels
ModelsGT-1020 – GT-1850
Capacity1 – 20 t/h
Black Mass Delamination Stripper
Screening

Black Mass Delamination Stripper

  • High-speed friction stripping
  • Adjustable classifier rotor
  • Ultra-high metal foil purity
ModelsTF-600 – TF-1200
Capacity0.5 – 4 t/h
Horizontal Ribbon Mixer
Blending

Horizontal Ribbon Mixer

  • Horizontal dual-ribbon agitator
  • Stainless steel contact parts
  • Full-length bomb-bay discharge
ModelsWLD-1000 – WLD-5000
Batch capacity400 – 3000 kg

*Specifications subject to actual product.

Project case studies

Plant in operation

Battery recycling plant interior
Battery recycling plant interior

Need full specifications for your project?

Tell us your material, target capacity and site conditions. Our team will respond with a suitable configuration.

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